Industrial production is shifting toward highly digital, connected, and software-controlled systems, which are frequently managed within self-hosted corporate networks. This deep digital integration demands stricter adherence to cybersecurity standards and regulatory frameworks. To solve this, the KUKA iiQKA.OS2 operating system and the KR C5 controller architecture have earned Security Level 2 certification under the IEC 62443-4-2 standard. This configuration aligns with the upcoming Cyber Resilience Act provisions under Regulation (EU) 2024/2847 and satisfies the criteria of EN ISO 10218-1:2025, establishing a new benchmark for secure manufacturing.
A New Approach to Industrial Security
Modern manufacturing connectivity changes how we look at automation safety. While physical and functional safety were once the primary targets, modern setups must protect digital pipelines, data streams, and communication nodes. The iiQKA.OS2 platform merges high-performance processing with robust cyber defense mechanisms to address these specific vulnerabilities.
Leading the Market in Robotics Protection
As the first robotics brand to secure the IEC 62443-4-2 Security Level 2 certification for its operating system, KUKA sets a fresh benchmark for connected factory floors. This framework delivers verified access controls and protected data sharing, which is vital for enterprises running on-premise infrastructure where digital safety is a core business continuity metric.
“We built iiQKA.OS2 to serve as the baseline for modern industrial automation by making systems simpler, better connected, and resilient. Hitting Product Security Level 2 is a cornerstone of our architecture. Data security is no longer an optional feature; it is the core foundation of resilient manufacturing.”
— Marc Steigerwald, Strategic Program Manager at KUKA
Compliance and Functional Safety
Systems powered by iiQKA.OS2 match the guidelines of EN ISO 10218-1:2025 and conform to the Machinery Regulation (EU) 2023/1230. Built-in mechanisms—including specialized Restart Interlocks, Normal Stop protocols, and multi-axis tracking—allow teams to build compliant, high-efficiency machine designs that meet international legal standards.
Software-Driven Control Capabilities
Pairing iiQKA.OS2 with the KR C5 hardware family introduces an optimized, modern system topology. This setup enhances processing speed, simplifies everyday operation, and improves output compared to older control units. The software functions as the primary catalyst for manufacturing flexibility.
By blending traditional KUKA System Software reliability with web-based interfaces and modular codebases, this platform lowers the technical barrier to robotics deployment. It streamlines early-stage engineering and expands deployment options across diverse sectors.
Virtual Engineering via the Digital Twin
The runtime environment links directly with the iiQWorks software suite to eliminate hardware-dependent testing bottlenecks. This ecosystem handles full-cycle simulation, setup, and offline testing within a virtual environment.
- iiQWorks.Sim models and validates complete robotic workcells before any physical hardware is installed.
- iiQWorks.Copilot leverages artificial intelligence to automate repetitive coding tasks and assist engineering teams during configuration.