OMRON has unveiled the distinctive DX1 Data Flow Controller, its inaugural industrial edge controller aimed at simplifying and making factory data gathering and use easier. Designed for smooth integration into OMRON’s Sysmac Automation Platform, the DX1 is capable of gathering, assessing, and displaying operational data from sensors, controllers, and various automation equipment right on the factory floor. It allows for device setup without coding, removes the necessity for specific applications or software, and enhances the accessibility of data-driven manufacturing. This enhances Overall Equipment Effectiveness (OEE) and aids in the shift to IoT.
The DX1 addresses typical issues in data usage due to its user-friendliness and connectivity. Pre-designed templates and an easy-to-use flow editor enable users to swiftly create and oversee data flows without the need for programming skills. Simultaneously, increased compatibility with programmable logic controllers (PLCs) from various manufacturers* enables the DX1 to be adapted for current equipment. This smooth integration aids in lowering both lead times and upfront investment expenses for manufacturers
A quick and easy start to data utilization
The DX1 Data Flow Controller makes data utilization simple and accessible. It is standard equipped with data preparation/analysis middleware (SALTYSTER, Inc.’s SpeeDBee Synapse®). The DX1 allows connecting devices to existing equipment just by hooking them up with Ethernet cables. There is no need to install programs specialized for sensors and controllers required for data collection.
The user interface enables at-a-glance understanding of data processing flows, allowing companies to start using their data in no time. Users can intuitively create flows for collecting, analyzing, and sending data by simply connecting processing blocks on screen with lines.
From templates to customization: wide-ranging features for wide-ranging scenarios
DX1 comes with standard packages that provide templates for key indicator data used in equipment monitoring, operation status monitoring, factory monitoring, and more. Data can be displayed in a tiered structure to suit the needs of a wide range of users, from factory managers to on-site workers, allowing them to drill down from the factory’s production plan targets to equipment operation status. DX1 can also be customized for your site environment using PythonTM and C, to enable connection with controllers from other manufacturers or for complex calculations.
Zero-downtime implementation
OMRON’s new DX1 supports programmable logic controllers (PLCs) from multiple manufacturers. This allows data collection to begin while equipment continues running, with no need for device or software replacement, even when using non-OMRON PLCs. It can also be retrofitted to existing equipment without requiring production to stop for data collection. With the IO-Link master, information devices can be easily connected, enabling direct retrieval of data from different sensors and cameras.